- Satellite assembly: Gigasat, a new SpaceX factory in Bastrop, Texas — targeted operational by year-end 2027.
- AI chips (interim): modular, hardware-agnostic payload — NVIDIA Rubin, GB300, or Google TPUs, depending on the customer.
- AI chips (endgame): the custom D3 space chip from Terafab, a Tesla–SpaceX–Intel joint venture using Intel's 14A process.
- Optical links: Mesh Optical Technologies (Musk acquisition, FTC-cleared June 25, 2026), displacing Broadcom and Coherent.
- Proven incumbents: STMicroelectronics (a decade supplying Starlink), plus Samsung, TSMC, and Micron as legacy chip and memory sources.
💡 Related: the parts these suppliers build are detailed in the AI1 satellite spec sheet — part of the wider Starmind project.
The Short Answer: Musk Wants to Own the Entire Stack
Starmind — SpaceX's plan for up to 1 million AI compute satellites, filed with the FCC on January 30, 2026 — is deliberately structured to depend on as few outside companies as possible. The pattern is the classic Musk playbook: buy or build every bottleneck.
The reason is stated plainly in SpaceX's own IPO filings: the company cannot currently source enough chips to build the constellation. Musk claims all existing fabs on Earth produce only about 2% of what his companies will eventually need. His answer, in his own words: “We either build the Terafab, or we don't have the chips.”
So the supplier question has two answers — one for 2026–2027 (external hardware, modular payloads) and one for 2028 and beyond (near-total vertical integration). This article maps both.
💡 Key insight: Starmind's supply chain is a temporary coalition. Every external supplier on this list is, by design, scheduled to be replaced by a Musk-owned facility.
What Actually Goes Into an AI1 Satellite
The first Starmind hardware, unveiled June 8, 2026, is called AI1. It is derived from Starlink V3 components but is a fundamentally different machine — an orbiting server rack with a 70-meter deployed wingspan (wider than a Boeing 747-8) and a 20-meter height. Two AI1 prototypes are targeting an early 2027 launch.
| Subsystem | Spec (AI1, first generation) | Who supplies it |
|---|---|---|
| Compute payload | 120 kW continuous / 150 kW peak; ~1 ground AI server rack | Modular: NVIDIA Rubin, GB300, or TPUs — later Terafab D3 |
| Solar arrays | 70 m deployed wingspan; ~70 kW per ton power density | SpaceX in-house (Starlink V3 heritage) |
| Thermal control | 110 m² deployable liquid radiator | SpaceX in-house |
| Optical links | Laser mesh at 200 Gbps per link, roadmap to 1 Tbps | SpaceX + Mesh Optical (ex-Broadcom/Coherent territory) |
| Bus & avionics | Simplified vs. Starlink; space-grade MCUs, GNSS, RF | SpaceX + STMicroelectronics heritage parts |
The single most important design decision for suppliers: the compute payload is interchangeable and hardware-agnostic. The satellite bus handles power, cooling, and connectivity; the chips inside are whatever the customer wants. That keeps NVIDIA and Google in the game even as SpaceX builds its own silicon.
👉 For investors: 'hardware-agnostic' means Starmind is a chip buyer at unprecedented scale for at least 3–4 years before it becomes a chip maker.
The In-House Stack: Three Musk-Owned Factories
1. Gigasat (Bastrop, Texas) — satellite assembly
SpaceX is standing up a dedicated Starmind manufacturing facility called Gigasat in Bastrop, Texas, aiming to be operational by year-end 2027. Volume production follows. The precedent is real: SpaceX already builds Starlink satellites faster than any spacecraft in history, and executives describe the AI1 bus as structurally simpler than current Starlink hardware.
2. Terafab (Texas) — the $119 billion chip play
Announced March 21, 2026, Terafab is a joint venture between Tesla, SpaceX, and xAI, with Intel joining on April 7 to contribute manufacturing expertise. The plan: consolidate chip design, lithography, fabrication, memory, packaging, and testing under one roof. County filings show $55 billion for phase one and up to $119 billion total for the full-scale site in Grimes County, with a prototype line at Giga Texas in Austin.
Two details matter for Starmind specifically. First, the fab will produce a dedicated space chip — the D3, custom-designed and radiation-hardened for orbital AI satellites. Second, Musk has said roughly 80% of Terafab's compute output is earmarked for space, not ground applications. Terafab is, functionally, Starmind's chip supplier being built in advance. The long-term target: 1 million wafer starts per month and 100–200 billion chips per year on Intel's 14A (1.4 nm) process.
Skepticism is warranted. Bernstein analysts estimate that reaching Musk's 1-terawatt annual compute goal would require up to $5 trillion and 358 individual fabs, and leading-edge fabs typically take 3–5 years from groundbreaking to first wafers. Nobody involved except Intel has ever fabricated a chip.
3. Mesh Optical Technologies — the optics acquisition
On June 25, 2026, the FTC granted early termination for Musk's acquisition of Mesh Optical Technologies, a high-speed optical transceiver startup founded by former Starlink laser-communications engineers. Optical transceivers determine chip-to-chip communication speed — the exact bottleneck in a distributed orbital data center. The deal lets Musk internalize what was previously bought from Broadcom and Coherent, closing the loop on the laser mesh that ties one million satellites into a single computer.
✔ The pattern: Gigasat builds the body, Terafab builds the brain, Mesh builds the nervous system. All three are Musk-controlled by design.
External Suppliers: Who's in the Chain Today
Until the in-house stack is running, Starmind depends on the broader semiconductor and space supply chain. Here is the 2026 map:
| Company | Role in Starmind | Status in 2026 | Ticker |
|---|---|---|---|
| NVIDIA | Rubin and GB300 accelerators for modular compute payloads | Primary interim compute | NVDA |
| Intel | Terafab JV partner; 14A process for the D3 space chip | Strategic partner | INTC |
| TPUs as a payload option; also leases orbital compute capacity | Supplier + customer | GOOGL | |
| STMicroelectronics | BiCMOS phased-array chips, STM32 MCUs, GNSS — 10-year Starlink heritage | Proven incumbent | STM |
| Samsung | 2 nm production for Tesla AI5/AI6 lineage chips | Legacy, being phased down | 005930.KS |
| TSMC / Micron | Current chip and memory supply named by Musk | Capacity-constrained | TSM / MU |
| ASML | EUV lithography for Terafab; CEO confirms direct talks with Musk | Enabler, not optional | ASML |
| Broadcom / Coherent | Optical modules — being displaced by Mesh acquisition | At risk | AVGO / COHR |
One more relationship shapes the whole chain: demand. SpaceX already leases AI compute to Google and Anthropic in deals worth billions annually — including a reported $920 million monthly compute agreement with Google. Those contracts are the revenue engine meant to fund the hardware buildout, with orbital deployments starting in 2028.
Winners, Losers, and the Ones to Watch
- Clear winners (2026–2028): NVIDIA and Google — the modular payload guarantees them volume during the interim window. ASML wins regardless: Terafab cannot exist without EUV lithography.
- Structural winner: Intel. Terafab is the first major external commitment to Intel's foundry business, and its stock had its best month ever in April 2026 on the news.
- At risk: Broadcom and Coherent lose the optical module socket to Mesh. Samsung and TSMC lose future Musk volume as Terafab ramps — though both are capacity-constrained anyway.
- Wildcard: STMicroelectronics. Its decade-long Starlink partnership (5+ million chips shipped per day at peak) makes it the most likely external supplier of space-qualified support silicon for AI1 — the unglamorous parts no one else makes at volume.
Supply Chain Timeline: What Happens When
- Early 2027: two AI1 prototype satellites launch with external (NVIDIA-class) compute payloads.
- Year-end 2027: Gigasat in Bastrop targeted operational; volume satellite production begins.
- 2028: first operational orbital AI deployments; Terafab prototype line in Austin produces first D3 test silicon.
- 2029–2030: Grimes County Terafab full-scale phase; the in-house D3 begins displacing external accelerators — if the fab hits timeline, which no first-time chipmaker ever has.
- Beyond: 1 million wafer starts/month target; external chip suppliers relegated to customer-specified payloads only.
FAQ
Who makes the chips for Starmind satellites right now?
No single supplier. The AI1 payload is modular — NVIDIA Rubin chips, GB300s, or Google TPUs, chosen per customer workload. SpaceX's own D3 chip from Terafab arrives no earlier than 2028.
Is Terafab actually real?
Groundbreaking and site grading are underway at Giga Texas, county filings for the $55B Grimes County site are public, and Intel and ASML are formally engaged. Real, yes — but analysts note leading-edge fabs take 3–5 years and Tesla/SpaceX have zero chip manufacturing experience.
Can I invest in Starmind's supply chain?
SpaceX itself is heading toward an IPO in 2026. Public exposure today runs through NVDA, INTC, ASML, STM, and GOOGL. This isn't investment advice — supplier positions in Musk projects have historically been volatile and contract terms are rarely disclosed.
What is the D3 chip?
A custom, radiation-hardened AI processor designed for orbital satellites, planned as one of Terafab's two chip families (the other being edge-inference chips for Tesla vehicles and Optimus robots).
Where will Starmind satellites be built?
At Gigasat, a new SpaceX facility in Bastrop, Texas, targeted to be operational by the end of 2027, with early prototypes built within existing SpaceX/Starlink production infrastructure.
Bottom Line
Ask “who builds Starmind's hardware” in mid-2026 and the honest answer is: NVIDIA, Google, Intel, ST, and ASML build it today — SpaceX intends to build it all tomorrow. The constellation's economics depend on that transition succeeding: Starship must slash launch costs, Gigasat must out-produce every satellite line in history, and Terafab must do what no first-time fab operator has ever done, on a $119 billion budget.
The supplier map will shift with every quarter of 2026–2028. We track each contract, fab milestone, and FCC decision across the Musk industrial stack — check back as the AI1 prototypes head to the pad in early 2027.
NEVER MISS AN OPTIMUS UPDATE
We track every Tesla Optimus development — specs, deployment milestones, pricing and competitive moves — updated as news breaks.